Mechanic Glossary

Wire Strippers

A specialized hand tool with sharp, sized cutting notches used to remove the plastic insulation from electrical wires without cutting the copper strands.

Wire strippers are essential for automotive electrical repairs. They allow you to remove the plastic insulation from a wire to expose the copper strands for splicing or terminal crimping. The jaws of the tool feature a series of matching cutting notches labeled by wire gauge sizes, such as 10 to 22 AWG (American Wire Gauge). When you clamp the tool over the wire using the correct notch, the blades cut through the insulation but stop short of touching the copper.

Using a razor blade or pocket knife to strip wires is risky. It easily nicks the copper strands, which weakens the wire and creates a high-resistance point that can overheat. Good wire strippers also include built-in wire cutters, loop-making holes, and crimping jaws for terminals. Automatic wire strippers are also popular; they grip, cut, and strip the wire in a single squeeze of the handle.

Frequently Asked Questions

If the notch is too large, the tool will not cut through the insulation, making it hard to pull off. If the notch is too small, the blades will cut into the copper strands, weakening the wire or shearing it off completely.
Stranded wire has a slightly larger overall diameter than solid wire of the same gauge because of the air gaps between the strands. Most wire strippers have separate markings for solid and stranded wire to prevent wire damage.
Automatic strippers are faster and easier to use, especially when working under a dashboard where space is tight. However, manual strippers are more compact, durable, and allow for better control in tight spaces.
The gauge is often printed on the wire's outer insulation. If it isn't, start with a larger notch on your strippers and move down notch-by-notch until the blades cleanly cut the insulation without touching the metal strands.

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