Mechanic Glossary

Tubing Cutter

A hand tool with a sharp cutting wheel and support rollers used to make clean, square cuts on copper, brass, and steel tubing.

Cutting brake or fuel lines with a hacksaw leaves a jagged, angled edge full of metal shavings. This ruins the flare connection and can send metal debris into the hydraulic system. A tubing cutter makes a perfectly straight, clean cut. You clamp the tool onto the tube, with the pipe resting against two smooth rollers and a sharp, hardened steel cutting wheel pressing against the metal.

You rotate the tool around the pipe, tightening the feed knob slightly with each turn. The wheel scores a deeper groove until the pipe cleanly snaps. Most cutters include a fold-out reamer blade to clean the inner lip of the cut pipe. Always clean out the inner burrs before flaring the tube. This ensures a tight, leak-free seat on the line fitting.

Frequently Asked Questions

A tubing cutter cuts completely straight without producing metal shavings that could clog brake lines or fuel injectors. It also leaves a clean surface ready for flaring.
Standard cutting wheels are designed for soft copper or mild steel. Stainless steel is very hard and will quickly dull or chip a standard wheel. You need a hardened cobalt or carbide cutting wheel.
It is a reamer. You insert it into the cut end of the pipe and twist to scrape away the sharp inner lip (burr) created during the cutting process.
Only tighten the knob a quarter-turn per rotation. Tightening it too fast will crush or deform the pipe, making it oval and ruining the connection.

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