The thermostat housing gasket seals the cooling system cover. Since the thermostat opens and closes constantly, this housing experiences extreme temperature swings. The gasket is made of paper, rubber, or silicone, and is replaced whenever the thermostat is changed.
Corrosion on the aluminum housing surfaces will cause the gasket to leak. Clean these surfaces with a brass brush before installing the new gasket. Do not scratch the aluminum with steel scrapers.