Mechanic Glossary

Heat Gun

A hand tool that blows a stream of high-temperature hot air, used to shrink protective tubing over wire splices and soften plastics.

A heat gun is a tool that blows hot air, similar to a hair dryer but operating at much higher temperatures, typically between 500 and 1000 degrees Fahrenheit. In automotive work, it is primarily used to shrink heat-shrink tubing over electrical connections. This tubing shrinks in diameter when heated, forming a tight, insulated seal that protects the copper wire splice from water, dirt, and road salt.

Using a lighter or match to shrink tubing is common, but it is dangerous and sloppy. Open flames can burn the plastic, melt the wire insulation, and create a fire hazard near fuel lines or oily engines. The heat gun provides a clean, controlled stream of air that shrinks the tubing evenly without burning it. It is also useful for softening plastic body trim, removing decals, and heating up rusted nuts to break their thread lock.

Frequently Asked Questions

Generally no. Hair dryers do not get hot enough to shrink most heavy-duty automotive heat-shrink tubing. A heat gun is required to reach the temperatures needed for a quick, complete shrink.
Hold the gun about 2 to 3 inches away and keep it moving back and forth along the tube. Sticking the gun in one spot for too long will overheat and burn through the plastic.
Adhesive-lined heat-shrink tubing (marine grade) is best. The inner adhesive melts when heated, sealing the ends of the tube to make the connection completely waterproof.
Never point the gun at your skin, as it can cause severe burns instantly. Keep it away from fuel lines, battery gases, and flammable chemicals in the shop.

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