Mechanic Glossary

Cylinder Head Gasket

A high-strength seal clamped between the engine block and cylinder head, sealing the cylinders, coolant passages, and oil galleys.

The head gasket is the most highly stressed seal in an engine. Clamped between the cast-iron engine block and the aluminum cylinder head, it must seal three systems. It seals the combustion chambers (under 1000+ PSI pressure), the high-pressure oil galleys, and the low-pressure coolant passages. Modern gaskets are made of multi-layered steel (MLS) coated with rubber to handle these extreme pressures and temperatures.

If the engine overheats, the aluminum cylinder head expands faster than the block, warps, and crushes the gasket. This leads to a "blown head gasket." Coolant leaks into the oil, forming a milky-brown sludge, or leaks into the cylinders, producing white sweet-smelling smoke from the tailpipe. A blown gasket kills cylinder compression, causing engine stalls.

Frequently Asked Questions

Engine overheating, white smoke from the tailpipe, bubbles rising in the radiator neck, loss of coolant with no external leaks, and a milky oil sludge under the oil filler cap.
The gasket itself is cheap, but the repair requires stripping the engine down to the block. The mechanic must remove the intake, exhaust, timing chains, and cylinder head, which takes 8 to 15 hours of precision labor.
Always. When a gasket blows, the cylinder head has warped from heat. A machine shop must deck or grind the head flat down to tolerances of a thousandth of an inch before you install the new gasket, or it will leak again.

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