Mechanic Glossary

Abrasive Machining

A precision manufacturing process that uses abrasive particles to remove metal and achieve tight tolerances.

Abrasive machining includes grinding, honing, and lapping. It is used when traditional cutting tools cannot cut hardened steel or achieve the required finish. Machinists use it to finish crankshaft journals and cylinder bores. The tiny abrasive grains cut small chips, leaving a smooth surface.

Cylinder honing is a key step during engine rebuilds. It leaves a crosshatch pattern on the cylinder walls. This pattern holds oil, allowing the piston rings to seat and seal. Without this finish, the engine would burn oil.

Frequently Asked Questions

It works on extremely hard metals that dull lathe tools, and it achieves much tighter tolerances and smoother surface finishes.
An abrasive machining process that uses stones to create a crosshatch pattern inside cylinder bores for proper piston ring seating.
Lapping uses a fine abrasive paste between two surfaces to grind them together, ensuring a perfect seal, like on engine valves.

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